Observable-aware AI for liquid-liquid encapsulation and release.

INTERACT-Capsules turns high-speed videos, multiphase simulations, and physics-aware operator learning into an experimental design tool for four-fluid encapsulation systems.

Problem

Predict shell formation, stability, magnetic manipulability, and triggered release where classical regime maps and exhaustive CFD fall short.

Core idea

Fuse simulation, video-derived interface trajectories, neural operators, and active learning into a calibrated design assistant.

Deliverable

A lab-facing tool that recommends operating conditions, explains failure modes, and selects the next most informative experiments.

Why it matters

Encapsulation is powerful, but still too heuristic.

Liquid-liquid encapsulation can protect fragile or responsive cargo without solidifying the shell or exposing payloads to harsh processing. That makes it attractive for drug delivery, tissue engineering, soft robotics, microscale synthesis, and responsive material systems.

The design challenge is that small changes in impact height, layer thickness, viscosity ratio, density contrast, shell composition, magnetic loading, or cargo structure can flip outcomes from stable wrapping to trapping, penetration, rupture, asymmetry, or release only under impractical actuation.

Computational stack

Four layers from raw observables to prospective design.

01

Simulation backbone

Adaptive multiphase CFD provides structured training data and counterfactual cases across impact velocity, shell thickness, viscosity, density, interfacial tensions, and magnetic descriptors.

02

Video state inference

High-speed videos become interface trajectories: lamella formation, penetration depth, neck radius, shell closure, eccentricity, shell thickness, trapping signatures, and release dynamics.

03

Multimodal prediction

Interface-aware neural operators combine fluid properties, controls, and early observables to estimate regime class, success probability, geometry, retention, uncertainty, and actuation thresholds.

04

Inverse design

Bayesian optimization and information-aware acquisition recommend operating windows for target capsule behaviors while surfacing where the model is confident, uncertain, or extrapolating.

Experimental scope

Three families, increasing in difficulty.

Family A

Baseline and constrained-layer encapsulation

Single-shell wrapping and constrained interfacial layers for learning the core relations among impact energy, shell thickness, viscosity ratio, and encapsulation success.

Family B

Multilayer and magnetoresponsive shells

Double- and triple-layer liquid cargos, ferrofluid-containing shells, and downstream behavior that depends on layered morphology and interfacial integrity.

Family C

Liquid-wrapped hydrogels and triggered release

Magnetically responsive and non-magnetic hydrogel cargos with outputs for transport stability, selective release, and manipulation thresholds.

Success criteria

Clear validation gates for a tool experimentalists can trust.

0.80+ Macro-F1 target for held-out Family A regime prediction
25% Minimum improvement over empirical baselines for geometry ranking
30% Reduction in experiments needed to map useful operating windows
2x Prospective hit-rate target over lab heuristics

Workplan

An 18-month route to a hardened lab-facing release.

Months 1-3

Standardize data schemas, assemble prior datasets, stand up simulations, and implement segmentation and contour extraction.

Months 4-6

Train the first Family A multimodal surrogate and release an internal prototype for baseline and constrained-layer planning.

Months 7-9

Improve simulation-to-experiment transfer, uncertainty calibration, and the first prospective recommendation engine.

Months 10-12

Extend to multilayer and ferrofluid-containing shells, integrate magnetic descriptors, and benchmark cross-family transfer.

Months 13-15

Add hydrogel release planning and compare model-guided campaigns against heuristic exploration.

Months 16-18

Harden the software, finish prospective validation, prepare documentation, model cards, datasets, and manuscripts.

Risk management

Staged scope when harder regimes resist.

Simulation-to-experiment mismatch

Simulations act as structured priors rather than ground truth, with calibration on experiments and explicit uncertainty for extrapolation.

Complex multilayer and magnetic release physics

Family A alone yields a useful tool, while Families B and C extend scope as data and representations mature.

Rare but important failure modes

Active learning and disagreement-driven acquisition target under-sampled failures instead of relying on passive data collection.

Team

Computational AI-for-science meets experimental interfacial matter.

The project pairs Kevin Dsouza's software, machine-learning, and multiscale modeling background with Dr. Sirshendu Misra's experimental platform for liquid-liquid encapsulation, ferrofluid-wrapped droplets, and magnetic release.

KD

Kevin Dsouza

Primary applicant; AI-for-science software and modeling lead

Kevin brings experience in AI-native research software, multiscale modeling, protein design workflows, climate and landscape optimization, and biological representation learning. His role in INTERACT-Capsules is to lead the computational stack, uncertainty-aware models, active design engine, and experimentalist-facing software.

SM

Dr. Sirshendu Misra

Equal co-applicant; experimental interfacial platform lead

Dr. Misra is a Ramanujan Fellow Faculty member at the Indian Institute of Science, Bengaluru, with a research program spanning wetting, thin films, surface science, soft matter, bio-fluid dynamics, and liquid-liquid encapsulation. His group anchors the high-speed imaging, experiment design, and prospective validation.

Selected papers

Project-relevant foundation and team track record.

Talks and public presence

Relevant scientific communication and online footprint.

Representation learning for biology

Kevin's invited and conference talk thread across 4DN, RECOMB, MLCB, epigenetics meetings, and online venues.

Talks archive

Liquid encapsulation public coverage

Early public coverage of the impact-driven liquid encapsulation platform and its potential for rapid, low-energy drug-delivery workflows.

Read coverage

Open implementation

The project codebase includes data schemas, validation scripts, simulation planning, multimodal training, uncertainty calibration, recommendation tooling, and MVP documentation.

Open GitHub repo